This production line is used for post-processing CRB600H ( Cold-rolled Ribbed steel Bar with high tensile strength >=600MPa high ductility ) cold-rolled, heat-treated double-ribbed rebar. It will effectively solve the issue of lower elongation in cold-rolled rebar and significantly improve its range of applications.
The production line consists of a pay-off stand, anti-twist crate, hydraulic descaling machine, active and passive roughing mills, active forming mill, pre-straightening mechanism, length measuring and inspection unit, medium-frequency induction heating furnace, straightening adjustment unit, high-speed flying shear, dual-shaft turning discharge rack, double-helix cooling Conveyor belt, dual spinning beam unloading system, recyclable cooling system, heating control system, and a control console.
Type | YRLZJR180A | YRLZJR180B | YRLZJR180C | ||
Diameter of Steel wire | 6-12 | 6-14 | 6-16 | ||
Finished Rolled Diameter | 4.5-10mm | 5-12mm | 5-14mm | ||
Straightening Speed：(m/s) | 180 | 180 | 180 | ||
Winding Speed：(m/s) | 240 | 240 | 240 | ||
Installed Footprint | 5.5×45m | 6×50m | 6.5×50m | ||
3 Phases（AC） | 380V 50HZ | 380V 50HZ | 380V 50HZ | ||
Overall Output Capacity (Ton/month) | 2400 | 2200 | 3000 | ||
Real Power Consumption (kwh/ton) | 100-120 | 100-120 | 100-120 | ||
Wearable Parts (RMB/Ton) | 3-4 | 3-4 | 3-4 | ||
Nominal Feed Length：(m) | 1.5-12 | 1.5-12 | 1.5-12 | ||
Cut Length Deviation | ±5mm | ±5mm
| ±5mm | ||
Straightness Deviation (mm/m) | ≤3mm | ≤3mm | ≤3mm | ||
Winding Capacity (Ton) | 2 | 2 | 2 | ||
Total Power Consumption | 700kw | 1000kw | 1400kw | ||
Speed Control method | VFD | VFD | VFD | ||
Heating Mode | Mid-Frequency | ||||
Rolled method | Twin Active or Active-Passive Mode | ||||
Temperature control | Infrared Sensing＋PLC | ||||
Cutting and Control Method | Servo-Controlled Shear | ||||
Length Setting Control | PLC＋UI | ||||
Unload Type | Dual-side Controllable Unloading | ||||
Total Weight (Ton) | 15 | 19 | 25 | ||